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September 10.2025
3 Minutes Read

Unlocking the Secrets of Sailcloth Covering for Your Ultralight Aircraft

Sailcloth covering ultralight aircraft in flight, clear blue sky.

Mastering the Art of Sailcloth Covering for Ultralights

When it comes to ultralight aircraft, the choice of covering can significantly impact both performance and aesthetics. Stabilized Dacron has emerged as the go-to fabric for those in the ultralight and light-sport aircraft community due to its affordability, ease of installation, and durability. However, resources on how to use it effectively are often sparse. Here's a friendly guide with helpful insights to kickstart your sail covering adventure!

Why Choose Dacron for Your Ultralight?

Dacron sailcloth is desirable for many reasons: it’s lightweight, great at resisting sunlight, and forgiving when it comes to installation mistakes. Perfect for the first-time builder or the experienced mechanic looking for a straightforward covering solution, Dacron allows for the DIY spirit that many ultralight enthusiasts embody. If you’re opening your box of fresh sails, let’s ensure you have a project that’s as fun as it is fulfilling!

A Quick Run-Through of Your Preparation Steps

Before diving in, preparation is key! Make sure to have the owner’s manual for the specific airframe you’re working with. These manuals contain invaluable information that will save time and potential headaches during installation. Also, set up a clean workspace free of clutter to keep personal and your new fabric safe and pristine.

As you prepare your aircraft for sail installation, inspect your frame closely for any rough edges, damaged hardware, or signs of corrosion. You wouldn’t want your beautiful new sails compromised by unnoticed dangers! Having the right tools on hand—a hot knife, pliers, and a rivet gun—can make all the difference between a frustrating struggle and an enjoyable session.

Tips and Tricks for Successful Installation

The installation phase should be collaborative, so don’t hesitate to call a friend for assistance, especially when working on larger sections like wings. Using rubber gloves can help you grip the fabric better and avoid unwanted slips. In tricky spots, consider using neoprene to protect the fabric while using pliers.

For aircraft like the Lockwood Drifter, you’ll slide completed control surfaces into the sail envelope. It’s a matter of pulling, sliding, and twisting as directions specify. Remember, this is piloting a course—not rocket science! Patience goes a long way

Securing Your Sails: The Final Touches

Once your sails are on, it’s essential to tighten them securely and remove any wrinkles to ensure a sleek finish. Follow the manufacturer’s guidance for tensioning, as over-tightening can damage the fabric and impair performance.

Celebrating the Ultralight Community and Its Craftsmanship

For those who have found success in the ultralight world, sharing stories and techniques is a wonderful way to contribute to a culture of learning and improvement. If you have experiences with Dacron covering or the restoration of ultralights, consider reaching out to fellow enthusiasts or contributing to community resources. After all, as we navigate our own projects, there’s nothing like the camaraderie and support found within the ultralight community!

As you embark on your installation journey, remember that while the task may seem daunting, the community is here to support you. Celebrate the experience, and happy flying!

EAA

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How EAA Chapter 582 Transformed Lives at the Young Eagles Rally

Update Inspiring Youth Through Flight: A Special Young Eagles Rally In early October, EAA Chapter 582 made a significant impact by hosting a unique Young Eagles rally for 19 young men from The Program Inc., an organization that mentors boys from fatherless homes. This initiative highlighted the power of community outreach and the transformative experiences that aviation can offer. Building Confidence and Skills in Young Men The mission of The Program Inc. aligns seamlessly with EAA's objectives of developing social skills and confidence among youth. By creating an inclusive space, Chapter 582 encouraged these young men to embrace new challenges and set meaningful goals for their futures. As they took to the skies, each flight was not only an adventure but also a catalyst for personal growth and resilience. Educational Experiences and Hands-On Learning Beyond offering flights, the rally featured a flight simulator and a rib-building workshop, which provided attendees with hands-on expertise related to aviation. The flight simulator, especially beneficial for those hesitant about flying, introduced them to the mechanics and excitement of piloting an aircraft. The rib-building session allowed participants to create a tangible keepsake of their day, further embedding the experience into their memories. These kinds of activities enable practical learning and encourage young men to explore the realm of aviation more deeply. A Lasting Impact on Future Generations The gratitude expressed by The Program Inc. demonstrated the profound effect the event had on these boys. By participating in the rally, they experienced moments of courage and confidence that they may not have encountered otherwise. Leaders of Chapter 582 felt a deep sense of fulfillment, knowing they contributed positively to young lives. Such rallies reflect a broader trend within aviation communities to extend beyond mere flying, fostering mentorship and personal development for youth. Initiatives like these offer valuable insights into how organizations can make a difference, promoting not only aviation education but also life skills. Join the Movement! This event exemplifies the invaluable role that aviation chapters play in nurturing future generations. Whether you're a pilot or someone looking to contribute your skills, consider getting involved with programs like Young Eagles. Your participation could inspire confidence and curiosity in a young person, shaping their future. Conclusion: The Power of Connection Through Flight As EAA Chapter 582 continues to foster relationships with youth organizations, the overarching goal remains clear: to empower, inspire, and uplift lives through aviation. Events like these are a testament to the camaraderie and commitment of the aviation community to creating lasting impacts. Get involved today! If you're interested in fostering future aviators, consider reaching out to your local EAA chapter to learn more about volunteer opportunities and programs aimed at youth engagement.

EAA Chapter 878 Unveils New Classroom: A New Era for Young Aviators

Update Celebrating Educational Milestones at EAA Chapter 878In the heart of Maple Lake, where the roar of engines meets the spirit of community, EAA Chapter 878 recently celebrated a significant milestone: the ceremonial ribbon cutting for their new classroom and multi-purpose room. This event not only marked the physical upgrade of their hangar but also symbolized the chapter's commitment to aviation education and youth outreach.The journey to this momentous occasion began back in 2021 when the chapter purchased its hangar after years of planning and fundraising. The chapter's founders aspired to create a dedicated space for educational programs aimed at inspiring the next generation of aviators. As Chapter President Wayne Flury reminisced, "The process was similar to any home remodeling project: it took longer than expected, required continuous fundraising, and naturally, there was some dirt and chaos involved!" Nevertheless, the chapter's determination prevailed.The Significance of Aviation EducationWhy does this classroom matter so much? For EAA Chapter 878, it represents a transformative space where young minds can gather to learn the intricacies of aviation. The classroom has already been host to the third year of the immensely popular "Build and Fly" program, where students construct and fly their own radio-controlled planes—all while absorbing critical STEM skills. This hands-on learning experience is not just about aviation; it instills teamwork, problem-solving, and creative thinking, vital skills for any career path.Building Community Through AviationThe September 14 open house was a vibrant celebration, bringing together not just chapter members but also potential new members and local aviation enthusiasts. With delicious food, meaningful conversations, and a sense of camaraderie, it was a perfect introduction to what EAA Chapter 878 stands for. Flury noted the historical context of the chapter, which has been dedicated to youth programs since 1986—a legacy that is now blossoming with the new facilities.Looking Ahead: More Than Just a ClassroomWhat's next for the chapter? Plans are already underway for an exciting RV-4 construction project, engaging youths from the Delano Civil Air Patrol squadron. The classroom creates a potential to grow these types of initiatives, continually welcoming new faces and ideas. Fundraising efforts will continue to support enhancements, ensuring the hangar remains a hub of activity for both learning and community engagement.A Lasting Legacy in AviationThe completion of the classroom is more than just bricks and mortar; it’s a beacon of opportunity for aspiring aviators. As the chapter continues its mission to foster a passion for aviation, it invites everyone—especially the youth—to take part in this ever-growing journey. Every handshake and shared meal during the open house was a reminder that the sky’s the limit for what this community can achieve together.The excitement is palpable as EAA Chapter 878 embarks on this new chapter. Interested individuals who want to learn more about how they can get involved with the chapter, the programs offered, and future events can reach out to Wayne Flury at wflury@outlook.com. And who knows? The next budding aviator could be a visitor walking through their doors!

Honoring Carol Corona: A Lifelong Dedication to Volunteerism and EAA

Update Celebrating Carol Corona: A Legacy of Volunteerism In a world where individual accomplishments often take center stage, there are those whose dedication shines brighter through the selfless acts they champion. Carol Corona, an EAA Lifetime member, has devoted over 40 years to volunteering at the Experimental Aircraft Association (EAA), earning her the prestigious 2025 Dorothy Hilbert Award. This award honors female volunteers who display the same passionate commitment to community service as the beloved Dorothy Hilbert. Carol embodies this spirit not just through her years of service but also through the relationships she has cultivated and the lives she has touched. Roots in Oshkosh: A Love for Aviation Carol's journey into the world of aviation began at a young age, growing up in Oshkosh, Wisconsin. Her first flight in a Piper Cub, sitting on her father's lap and gazing out at their home from above, ignited a passion for aviation that has only intensified over the years. "I have been attending [AirVenture](https://www.eaa.org/airventure) since I was four years old," she recalls, reflecting on years of memories made at this iconic event. Starting her volunteer journey at just 15, inspired by her father’s spirit of giving back to the community, Carol’s initial motivation was palpable. She wasn’t merely volunteering; she was learning about the intricacies of aviation while forming friendships with fellow enthusiasts. This early immersion laid the groundwork for years of growth and leadership, culminating in her role as the chair of Flight Line Operations. The Power of Family and Community Carol’s family connection extends beyond her father. Her sister and cousins, whom she affectionately refers to as the “Cousin Crew,” have also joined in her efforts to volunteer with EAA, creating a strong familial bond centered around a shared passion for aviation. “Being part of EAA is being part of a chosen family that also happens to include several of my actual family members,” Carol emphasizes, highlighting the tight-knit community that volunteering fosters. This sense of belonging carries profound weight in Carol’s life. Over four decades, she has watched budding aviators grow and connect with the aviation world, echoing her own childhood experiences. The friendships formed through the EAA have become enduring relationships that elevate the meaning of community. A Heartfelt Gratitude: Honoring Unsung Heroes Winning the Dorothy Hilbert Award represents more than personal achievement for Carol. She views it as recognition for all volunteers whose contributions often go unnoticed. "If you are doing things right, no one should be hearing about you," she expresses humbly. It’s a reminder to acknowledge the unsung heroes—those who dedicate countless hours without seeking recognition. The spirit of EAA hinges on collective effort, with volunteers at the heart of every successful event. Encouragement to Recognize Volunteers As the EAA community wraps its arms around Carol for this award, it serves as a reminder for all of us to recognize and appreciate the volunteers in our lives. Whenever you see someone dedicating their time, whether during AirVenture or at local events, take a moment to express gratitude. It's a small but significant way to honor their efforts and ensure that the flame of volunteer spirit continues to burn brightly. Continuing the Legacy Carol’s journey demonstrates the profound impact one person can have through lifelong dedication to community service, particularly in the realm of aviation. Her story is a potent reminder that volunteerism not only enriches the individual but also strengthens the fabric of the community. Whether you're involved in aviation or another field entirely, consider how you can contribute. The future of volunteering lies in each of us, waiting for an opportunity to make a difference.

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